Automation

Quick change system for industrial robots

Switch to fully automated processing with Bilz

[Translate to Englisch:] Bilz, Schnellwechselsystem für Industrieroboter

Application

Application: Deburring, brushing, cleaning, polishing, grinding, drilling and rubbing operations
Machine type: Industrial robots

Features

Fast automated tool change
For tool and workpiece-guided machining
Independent of the rotational position of the drive spindle
Axial length compensation in using a compensating
compression range, optionally also avaiable with ten
sion compensation
Machine-side interface according to customer requirements
Interchangeable with collet chuck as standard or individually adapted

BENEFITS

Simple system integration
Increased productivity due to reduced tool change times
One chuck for different
application-specific interchangeable tooling
Use with drive spindles with low complexity

NEW:
Our AOCS Tool Storage System can be Equipped with sensor Technology!

Precise, robust, simple to apply – The quick change
connection for reliable tool exchange

The AOCS (Automatic Orientation Clamping System) from BILZ enables fully automatic tool
changing when machining with robots.

Our AOCS change system from Bilz offers you a high degree of flexibility in your processing line

With the integrated system, tools can be changed fully automatically and without stopping the machining process.
This is a great advantage, especially for applications with relatively short change intervals. If a component has to be
machined with different tools to accommodate various materials , e.g. cast aluminium, magnesium or plastic housings,
a single spindle is usually sufficient.

How it works

The very high-quality AOCS system enables a position-independent tool change via a star-shaped coupling mount. The machine spindle,
for example, does not have to be positioned into a special fixture for this.

The tool-change is completed with the help of a special change station, this facilitates the pushing back of the coupling sleeve.
The spindle can be installed stationary or mounted on the robot.

Workpiece guided machining:

Used when the processing focus is on minimising
cycle times. AOCS supports you here with the
quick changing of worn tools with simple
automation processes.

Tool-guided machining:

The use of the AOCS quick-change system makes tool-guided machining
more beneficial: the advantages are the significantly smaller
moving loads and the reductioin of the working space.

The ability to change tooling successfully is the key factor for process optimisation.

The AOCS quick change system as a reliable and robust interface for automated tool changes,
reduces machine down-time thus saving valuable machine time. The quick-change system can be used independently of
the rotational positioning of the drive spindle and can load and unload the desired tooling for brushing, deburring polishing
and even grinding applications.
After reaching the magazine location, only an axial movement is required for tool changing
Movement in the direction of the interchangeable connection is necessary. Axial movement in the opposite direction
disengages the connection. The AOCS quick change system can be used in many ways, it supports your production with
deburring, brushing, polishing, grinding, and much more.

The interchangeable connections are available in three sizes. The chucking tools suited to ER11 to ER25 covers the complete clamping
range of cutters and tooling from 1mm to 16mm.

Chuck standard version

Designation	max. load	n_max[min^-1]	Weight	Ident No.	Ø (mm)	Lmin (mm)
AOC0-35-N-W16	10Nm	20000	0,149	5163138	23	35
AOC1-40-N-W20	30Nm	16000	0,290	5162467	32	40
AOC2-60-N-W25	90Nm	12000	0,827	5162477	50	60

Standard Chuck

Quick-change inserts

Designation	max. load	Ø	Lmin	Weight	Ident No.
AOA0-ER11M-25N	7..14Nm (Ø3…Ø6 @ ER11M)	17,5	25	0,038	5161418
AOA0-ER16M-40N	10..25Nm (Ø4…Ø10 @ ER16M)	22	40	0,067	5161419
AOA1-ER16M-34-N	10..25Nm (Ø4…Ø10 @ ER16M)	22	34	0,090	5162475
AOA2-ER25M-42-N	30..60Nm (Ø8…Ø16 @ ER25M)	40	42	0,342	5162475

Quick-change insert

Filing system

Designation	Weight	Ident. No
AOSZ0	0,149	5162292
AOSZ1	0,290	5169202
AOSZ2	0,827	5169203
AOSZ0-S (with inductive sensor)	0,149	5183130
AOSZ1-S (with inductive sensor)	0,290	5183136
AOSZ2-S (with inductive sensor)	0,827	5183137

Filing system

Designation	Weight	Description	Location
AOC0-55-N-S	0,141	Screwed into spindle
AOC0-55-N-S	0,096	Screwed on to spindle
AOC00-34-N-S	0,052	Screwed into spindle
AOC0-116-N-S	0,300	Chuck with 10mm compression
AOC2-61-K1-S	1,188	Clamped on Robot spindle
AOC0-40-N-S	0,104	Chuck with hexagon drive
AOC2-90-N-B16	0,808	With "B" Taper connection
AOC0-45-N-S	0,083	Screwed on to spindle
AOC1-80-K3-S	0,603	With external througt coolant supply
AOC1-80-K3-S	0,153	Clamping on motor shaft
AOC2-78-N-S	0,872	Axial spindle clamping for shaft with parallel key

At Bilz, we are proud to work with ToolDrives, a leading expert in the field of drive technology. ToolDrives stands for innovation, quality and reliability in the development and manufacture of high-precision drive solutions. With a comprehensive portfolio ranging from standard components to customised drive systems, ToolDrives enables seamless integration into a wide range of industrial applications.

ToolDrives' commitment to technical excellence and customer focus is reflected in every one of its products. By combining our know-how in quick change systems with ToolDrives' expertise in drive technology, we offer our customers comprehensive solutions designed for maximum efficiency, performance and durability.

Visit www.tooldrives.de to find out more about our partners and their innovative solutions aimed at optimising your production processes and increasing your operational efficiency.